# Bulk Trucker Hats | Custom Embroidered, Leather Patch Caps Bulk custom trucker hats, 24 to 1,000+. Richardson 112 embroidered from $18.50 or leather patch from $18.50 each at 144. Nevada shop, 28-day turnaround. Canonical: https://bulktruckerhats.com/ Bulk Trucker Hats is a brand of Battle Born Clothing in Yerington, Nevada. We decorate Richardson, YP Classics, Flexfit and other mesh-back caps with embroidery or laser-engraved leather patches, from 24 pieces to pallet runs, and ship nationwide. Bulk Trucker Hats makes one thing: custom trucker hats in quantity. Battle Born Clothing has made leather patches since 2020 on an 80-watt CO2 laser and runs two commercial embroidery heads in-house. We are an authorized decorator for Carhartt, Nike and OGIO, we redo our own errors for free, and standard turnaround is 28 days from proof approval. A Richardson 112 with your embroidered logo is $20.00 each at 48 and $18.50 at 144. The same hat with a laser-engraved leather patch is $20.50 at 48 and $18.50 at 144. Send artwork, a quantity and a style, and you will usually have a quote the same business day. ## Real work from the shop - Charcoal and white trucker hat with 3D puff embroidered number, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-photoroom-20251020-130709.jpg - Charcoal trucker hat with white 3D puff embroidery, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-photoroom-20251020-130842.jpg - Black camo Richardson 112 with embroidered logo, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-photoroom-20260102-192726.jpg - Green camo Richardson 112 with embroidered logo, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-photoroom-20260103-163155.jpg - Brown trucker hat with orange 3D puff embroidered lettering, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-img-3183.jpg - Light blue trucker hat with an embroidered logo, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-photoroom-20260508-121452.jpg - This week's embroidered hats heading out the door, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-ce5056c7-7070-48fe-9a7b-5ad1b876de6b.jpg - Table of finished embroidered trucker hats for a wholesale order, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-img-3534.jpg - Row of embroidered and patched trucker hats on a wood table, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/s/files/1/0576/8767/0982/files/sat-photoroom-20260310-113528.jpg - Video — Camo Richardson 112 trucker hat with an embroidered Dark Horse logo, fresh off the machine at Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/videos/c/o/v/a897e7e1d9a640a3912688b75a162250.mp4 - Video — Embroidering a trucker cap front, Battle Born Clothing, Yerington, NV: https://cdn.shopify.com/videos/c/o/v/72b4fb1e2cdf48969156f3b23c6ec936.mp4 - Video — Richardson 112 leather patch hats at Battle Born Clothing: https://cdn.shopify.com/videos/c/vp/849082bdb53f40ea86c3bf1f26414c46/849082bdb53f40ea86c3bf1f26414c46.HD-720p-4.5Mbps-98849932.mp4 ## In 40 seconds Bulk Trucker Hats is a brand of Battle Born Clothing in Yerington, Nevada. We decorate Richardson, Y-P Classics and Flexfit mesh-back caps with embroidery or laser-engraved leather patches, from twenty-four pieces to pallet runs. A Richardson one-twelve with a leather patch is twenty-one dollars at twenty-four and eighteen fifty at one forty-four. Embroidered, twenty fifty at twenty-four. Send artwork, a quantity and a style and you'll usually have a quote the same business day. Twenty-eight days from proof approval, shipped nationwide. Video: https://bulktruckerhats.com/media/explainer.mp4 Video: https://bulktruckerhats.com/media/hero.mp4 ## Why order from us - Embroidery runs in-house on two commercial single-head machines (Happy HCD2-1501 and a YunFu 15-needle) with Rapos thread and Maggie magnetic frames. - Leather patches made in-house since 2020 on an OMTech 80-watt CO2 laser, glued with our proprietary heat process on a two-platen VEVOR hat press, or sewn on request. - No hard minimum on embroidery or leather patch. Price breaks at 12, 24, 48, 60 and 80 pieces for embroidery (every 24 for leather patches), down to $18.50 all-in on a Richardson 112 embroidered at 80+ (leather patch to $17.50 at 192+). - Real style numbers and real blank costs. Richardson 112 blank is $13.50; YP Classics 6606 is $11.10. Blanks come from SanMar (Reno warehouse first) and S&S Activewear. - Authorized decorator for Carhartt, Nike and OGIO, plus a Zapped Headwear dealer and direct Decky account. - Standard turnaround is 28 days from proof approval. Rush is quoted per job, not guessed. - Digital proof before production on every order. Free redo on our own errors. - Customer-supplied hats welcome at $2 per item handling. - Quotes usually go out the same business day. Battle Born Clothing, 3 Pebble Beach Dr, Yerington, NV. Ships nationwide. ## Bulk and corporate trucker hat orders (144 to 1,000+) Large runs are where trucker hats get cheap per piece. At 144 pieces a Richardson 112 lands at $18.50 all-in with either embroidery or a leather patch. The blank stays $13.50; the decoration drops to $5.00. Above 144 the per-piece price holds and we schedule the run across both embroidery heads or the laser so the whole order ships together. ### What a 250-hat order looks like 250 Richardson 112 caps, one front logo under 6,000 stitches: 250 × $18.50 = $4,625.00, plus $18.99 one-time digitizing. Mixed colors are fine. Split the 250 across up to a handful of 112 colorways with the same logo and the price does not change. Different logos or thread colors per group are priced as separate designs. ### Mixing styles in one bulk order You can mix styles (say, 112 for the crew and 115 low-pro for office staff) and we count the total quantity toward the price break as long as the decoration is identical. Blank prices differ by style, so each style gets its own line on the quote. ### Corporate programs and reorders We keep your digitized file and patch artwork on hand. Reorders skip the digitizing fee and go straight to proof. Battle Born Clothing does not run team or company online stores; we do straightforward bulk orders with one invoice and one ship-to (or a few). ## Embroidered trucker hats Flat embroidery on the front panel is the default for most bulk orders. We run a Happy HCD2-1501 and a YunFu 15-needle machine with Rapos thread. Logos up to 6,000 stitches are covered by the standard price; bigger fills add $1.50 to $0.50 per additional 1,000 stitches depending on quantity (see the stitch count table on the pricing page). ### Front logo Standard placement is centered on the front panels. On a 112 the usable area is roughly 2.25 in tall by 4.5 in wide; we size the proof to the hat, not the other way around. ### 3D puff embroidery Puff works on structured fronts like the 112, 168 and 511. It suits bold block letters and simple shapes, not thin lines. 3D puff is quoted per job because stitch counts and foam vary by design. ### Side and back hits A small side logo or back arch text is a second design and a second run through the machine. We quote it as an add-on per piece once we see the art. ## Leather patch trucker hats We cut and engrave leather patches in-house on an OMTech 80-watt CO2 laser. Patches are glued with a proprietary heat process on a two-platen VEVOR hat press, or sewn on request for $4–6 more per piece. Battle Born Clothing aims to be the top leather patch hat maker in the USA, and bulk trucker runs are a big part of that. ### Patch shapes and sizes Rectangles, rounded rectangles, ovals, circles, shields and custom outlines. Most front patches run 2 to 3.5 in wide. Send vector art and we will show you the patch at true size on the hat in the proof. ### Glued vs sewn Glued is standard and holds up to daily wear and washing. Sewn adds a visible stitch border and $4–6 per piece. Either way the patch price is $7.00 at 48 pieces, $5.00 at 144 and $4.00 at 192+. ## Small runs (12 to 47 hats) No hard minimum. Twelve hats is a real order here. Embroidery at 12-23 is $8.00 per hat on top of the blank; at 24-47 it is $7.00. Leather patch is $8.00 and $7.50 at the same tiers. Small runs follow the same 28-day schedule and get the same digital proof. ### Customer-supplied hats Bring your own caps and we add $2 per item handling to the decoration price. Industry-standard spoilage allowance is about 4 percent; we aim for zero and tell you up front if a style will not embroider well. [Get a bulk quote](/quote/) ## FAQ **What is the minimum order for bulk trucker hats?** There is no hard minimum on embroidery or leather patch. Pricing starts at the 12-23 tier and breaks at 12, 24, 48, 60 and 80 pieces for embroidery (every 24 for leather patches). **What if my logo is more than 6,000 stitches?** Every embroidery price covers up to 6,000 stitches. Above that, each additional 1,000 stitches adds $2.00 per piece at 1-11 pieces, $1.50 at 12-23, $1.00 at 24-59, $0.60 at 60-79 and $0.50 at 80 or more, rounded up to the next 1,000. So a 12,000-stitch logo adds $6.00 per piece at 24 and $3.00 at 80 or more. We digitize first and tell you the exact count with the proof before you approve anything. **How much does a custom Richardson 112 cost in bulk?** Blank is $13.50. Embroidered all-in is $20.00 at 48 and $18.50 at 144, plus $18.99 one-time digitizing. Leather patch all-in is $20.50 at 48 and $18.50 at 144 with no setup fee. **How long does a bulk trucker hat order take?** Standard turnaround is 28 days from proof approval. Rush is quoted per job. **Do you make the leather patches yourselves?** Yes. Battle Born Clothing has cut and engraved leather patches in-house since 2020 on an OMTech 80-watt CO2 laser. **Are patches glued or sewn?** Glued is standard, using a proprietary heat process on a two-platen VEVOR hat press. Sewn is available for $4–6 more per hat, quoted with the job. **Is embroidery or a leather patch cheaper?** About the same. Both run $5.00 to $8.00 per hat by tier. Embroidery adds $18.99 digitizing once per design; patches have no setup fee. **What artwork do you need?** Vector preferred (AI, EPS, PDF, SVG). A 300 dpi PNG works for embroidery. One-color line art for leather patches. **Do I get a proof?** Yes. A digital proof showing the logo or patch at size on the hat goes out before production on every order. **Can I mix hat colors in one order?** Yes. Same logo across any colors counts as one quantity for the decoration tier. --- Bulk Trucker Hats is a brand of Battle Born Clothing, 3 Pebble Beach Dr, Yerington, NV 89447. Quote: https://bulktruckerhats.com/quote/